InfiniCon Systems Work Light VAP016 User Manual

Description  
Technical Data  
Pilot valve  
connection  
type  
nominal voltage  
power  
Position indication  
(visual)  
Connector  
(enclosed)  
soldered joints  
normally open  
see product nameplate  
1 W  
Position indicator  
(electrical)  
Angle valve  
pneumatically actuated  
bellows sealed  
100%  
0.42 mm  
duty cycle  
nominal diameter  
with position indicator and pilot valve  
normally open  
Pneumatic  
actuator  
Position indicator  
connection  
rating  
soldered joints  
250 VAC / 25 VA / 0.1 A  
50 VDC / 12.5 W / 0.25 A  
VAP016 … 040-A/X  
Control valve  
Connection flange  
Actuation  
DN 16  
ISO-KF  
DN 25  
ISO-KF  
DN 40  
ISO-KF  
Instant push-in fittings  
(enclosed)  
Vacuum connection  
DN 16 - 40 ISO-KF  
opening: pneumatic  
closing: by pressure spring  
2x  
2x  
Compressed air supply  
tube connection  
ø4 mm, ø6 mm or ø¼“  
pressure range  
(overpressure)  
3 … 5 bar  
3 … 6 bar  
Functional principle  
piston displacement  
Stroke of the valve plate  
Conductance 1)  
5.5 cm3  
5 mm  
12.1 cm3 26.2 cm3  
When the pilot valve is activated, the angle valve is closed by  
the pressure spring. The position indicator is invisible.  
10 mm  
16 l/s  
14 mm  
40 l/s  
4.5 l/s  
When the pilot valve is deactivated, the angle valve is opened  
by the pneumatic actuator. The green position indicator be-  
comes visible.  
Switching frequency 2)  
100 / min 100 / min  
75 / min  
150 ms  
250 ms  
Opening time 2)  
100 ms  
200 ms  
110 ms  
290 ms  
Instruction Sheet  
Incl. Manufacturer's Declaration  
Closing time 2)  
The final positions can be polled by the electrical position  
indicator.  
Cycle life 3)  
10 million  
1×10-9 mbar l/s  
1×10-8 mbar  
sima60e1-b (0210)  
Tightness  
Pressure range min.  
Pressure range max.(abs.)  
4 bar  
2.5 bar  
Safety  
Pressure difference p  
in closing direction  
in opening direction  
4 bar  
2 bar  
2 bar  
1.5 bar  
Symbols Used  
Product Identification  
Opens to a pressure  
difference p 4)  
4 bar  
2 bar  
In all communications with INFICON, please specify the infor-  
mation on the product nameplate. For convenient reference  
copy that information into the space provided below.  
DANGER  
Temperatures  
ambiance  
bakeout  
0 °C … 50 °C  
Information on preventing any kind of physical injury.  
housing  
aluminum  
stainless steel  
actuator / pilot valve  
80 °C  
150 °C  
50 °C  
WARNING  
Information on preventing extensive equipment and  
environmental damage.  
Type of protection  
Protection class  
IP 50 according to DIN 40 050  
II  
Installation angle  
Flow direction  
any  
any  
Caution  
Materials  
INFICON, FL - 9496 Balzers  
housing  
aluminum  
Typ:  
No:  
Information on correct handling or use. Disregard can lead  
to malfunctions or minor equipment damage.  
3.2572  
1.4301  
1.4541 / 1.4301  
stainless steel  
bellows / valve plate  
pressure spring  
DN 16 + 25 ISO-KF  
DN 40 ISO-KF  
seals  
shell / cylinder unit  
protective lids  
packing material  
F-No:  
20  
Dimensions in mm  
1.4301  
1.1200  
FPM  
PBTP  
PE  
Nominal voltage  
General Safety Instructions  
Sꢁ Adhere to the applicable regulations and take the neces-  
sary precautions for the process media used.  
carton box, PE, PU  
Validity  
Consider possible reactions between the materials and the  
process media.  
Weight  
housing  
This document applies to products with the following part  
numbers:  
0.3 kg  
0.4 kg  
0.44 kg  
0.75 kg  
0.9 kg  
1.6 kg  
aluminum  
stainless steel  
Sꢁ Adhere to the applicable regulations and take the neces-  
sary precautions for all work you are going to do and  
consider the safety instructions in this document.  
Aluminum housing:  
1)  
For air with molecular flow  
DN 16  
ISO-KF  
DN 25  
DN 40  
Nominal voltage  
(pilot valve) N.O.  
2)  
Sꢁ Before beginning to work, find out whether any vacuum  
components are contaminated. Adhere to the relevant  
regulations and take the necessary precautions when  
handling contaminated parts.  
With pressure difference p=0 and compressed air = 5 bar  
ISO-KF  
ISO-KF  
(overpressure)  
250-206  
250-226  
250-246  
24 VDC ()  
3)  
4)  
Cycles without expendable parts (seals) and under clean  
operating conditions  
Stainless steel housing:  
Communicate the safety instructions to all other users.  
Compressed air = 5 bar (overpressure)  
DN 16  
ISO-KF  
DN 25  
DN 40  
Nominal voltage  
(pilot valve) N.O.  
ISO-KF  
ISO-KF  
Dimensions  
250-216  
250-236  
250-256  
24 VDC ()  
Liability and Warranty  
The part number can be taken from the product nameplate.  
INFICON assumes no liability and the warranty becomes null  
and void if end-user or third parties  
If not indicated otherwise in the legends, the illustrations in  
this document correspond to the valve with the nominal  
diameter DN 25 ISO-KF. They apply to valves with other  
nominal diameters by analogy.  
Sꢁ disregard the information in this document  
Sꢁ use the product in a non-conforming manner  
DN  
Sꢁ make any kind of interventions (modifications, alterations  
We reserve the right to make technical changes without prior  
notice.  
etc.) on the product  
Sꢁ use the product with accessories and options not listed in  
the corresponding product documentation.  
M5  
The end-user assumes the responsibility in conjunction with  
the process media used.  
2x  
Intended Use  
The angle valves are used as shut-off and venting devices for  
vacuum applications.  
2x  
DN  
DN  
A
B
C
D
E
F
G
DN 16 ISO-KF 154 127 71 60 51 100 40  
DN 25 ISO-KF 176 147.4 92.5 74 63 108 50  
DN 40 ISO-KF 196.5 167.3 112 98 83 120 65  
 
Loosen the connector and unplug it.  
)ꢀ  
Skin the cable and mount the insulating sleeves if  
required.  
Operation  
The product is ready for operation as soon as it has been  
installed.  
Valve  
position  
Compressed  
air  
Control  
valve  
Position  
indication  
closed  
available  
activated  
activated  
Insulating sleeves  
(not incuded)  
not available  
not available deactivated  
open  
5
Solder the cable. Slide the insulating sleeve over the  
soldered connections. The polarity of the pilot valve  
(solenoid coil) need not be taken into consideration.  
Compressed Air Connection  
available  
deactivated  
Skilled personnel  
The compressed air may only be disconnected  
Pressure range:  
by persons who have suitable technical training  
and the necessary experience or who have been  
instructed by the end-user of the product.  
DN 16+25 ISO-KF:  
DN 40 ISO-KF  
1×10-8 mbar … 4 bar (absolute)  
1×10-8 mbar … 2.5 bar (absoute)  
Pressure difference p in closing direction  
DANGER  
!
Caution  
Position indicator  
"valve closed"  
Caution: compressed air  
 
Physical injury can result if a pressurized com-  
pressed air line is disconnected.  
Caution: pressure difference p  
Position indicator  
"valve open"  
"
p
p
Before doing any work, turn off the compressed  
air supply and relieve the compressed air lines.  
Protective  
conductor  
p
p+  
p
bar  
bar  
Pull out the tube while depressing the thrust ring.  
Thrust ring  
Pilot valve  
(solenoid coil)  
Guide cam  
At p >4 bar (DN 16+25 ISO-KF) and p >2 bar  
(DN 40 ISO-KF) the valve may no longer be tight.  
Avoid bigger pressure differences.  
Pressure difference p in opening direction  
+
Tighten the strain relief and insert it (it will catch).  
Caution  
Caution: pressure difference p  
p
p
p
p+  
p
bar  
bar  
With p >2 bar (DN 16+25 ISO-KF) and  
p >1.5 bar (DN 40 ISO-KF) the valve is opened.  
Vacuum Connection  
Avoid bigger pressure differences.  
Skilled personnel  
,
Reassemble the connector and tighten the screw fitting  
(width across 17 mm).  
Opening against a pressure difference p  
The vacuum connection may only be disassem-  
bled by persons who have suitable technical  
training and the necessary experience or who  
have been instructed by the end-user of the  
product.  
Caution  
hold stationary  
Caution: pressure difference p  
p
p
p
p
p +  
DANGER  
bar  
bar  
Caution: contaminated parts  
Contaminated parts can be detrimental to health.  
With p >4 bar (DN 16+25 ISO-KF) and p >2 bar  
(DN 40 ISO-KF) the valve cannot open.  
Before beginning to work, find out whether any  
parts are contaminated. Adhere to the relevant  
regulations and take the necessary precautions  
when handling contaminated parts.  
Avoid bigger pressure differences.  
-Plug in the connector and secure it with the union nut.  
Caution  
Deinstallation  
Caution: vacuum component  
Dirt and damages impair the function of the  
vacuum component.  
Electrical Connection  
When handling vacuum components, take  
appropriate measures to ensure cleanliness and  
prevent damages.  
Skilled personnel  
The electrical power must be disconnected by a  
skilled electrician.  
Caution  
The control system must be disconnected from  
the power source before any connection to the  
product is made or interrupted.  
 
Caution  
Declaration of Contamination  
Manufacturer's Declaration  
Caution: dirt sensitive area  
The service, repair, and/or disposal of vacuum equipment and com-  
ponents will only be carried out if a correctly completed declaration  
has been submitted. Non-completion will result in delay.  
This declaration may only be completed (in block letters) and signed  
by authorized and qualified staff.  
as defined by the Directive relating to machinery 98/37/EC,  
Appendix IIb  
Touching the product or parts thereof with one's  
bare hands increases the desorption rate.  
We, INFICON, hereby declare that putting the incomplete  
equipment mentioned below into operation is not permitted  
until evidence is given that the system into which that incom-  
plete equipment shall be installed is in accordance with the  
provisions of the EC Directive relating to machinery.  
Always wear clean, lint-free gloves and use  
clean tools when working in this area.  
Description of product  
Type  
Vent the vacuum system and disassemble the small flange  
connection. Place the protective lid.  
Part number  
We also declare that the equipment mentioned below  
complies with the provisions of the Directive relating to  
electrical equipment designed for use within certain voltage  
limits 73/23/EEC and the Directive relating to electromagnetic  
compatibility 89/336/EEC.  
Serial number  
Reason for return  
Angle valve  
Seal with  
centering ring  
pneumatically actuated  
bellows sealed  
Clamp  
Operating fluid(s) used  
(Must be drained before shipping.)  
with position indicator and pilot valve  
normally open  
VAP016 … 040-A/X  
Used in copper process  
yes  
Seal product in plastic  
bag and mark it with a  
corresponding label.  
Part numbers  
no ꢀ  
250-206  
250-216  
250-226  
250-236  
250-246  
250-256  
ISO-KF  
Protective lid  
connection flange  
Process related contamination of product:  
Standards  
toxic  
corrosive  
no 1) yes ꢀ  
no 1) yes ꢀ  
Harmonized and international/national standards and  
specifications:  
Further information  
biological hazard  
explosive  
radioactive  
no ꢀ  
no ꢀ  
no ꢀ  
yes 2)  
yes 2)  
yes 2)  
Refer to the Operating manual with regard to maintenance,  
repair, and spare parts.  
Sꢀ EN 292-2  
other harmful substances no 1) yes ꢀ  
Sꢀ DIN EN 60 204-1  
Sꢀ ISO 9803  
1) or not containing any  
amount of hazardous  
residues that exceed the  
2) Products thus  
contaminated  
will not be  
accepted with-  
out written  
evidence of  
decontami -  
nation.  
The Operating manual sina60e1  
Sꢀ can be downloaded from our website or  
Sꢀ ordered at INFICON.  
Sꢀ ISO 1609  
permissible exposure limits  
Sꢀ ISO 4414  
Sꢀ DIN 28 403  
Sꢀ DIN 28 404  
Sꢀ DIN 2501-1  
Sꢀ DIN 24 558  
The product is free  
of any substances  
which are damaging  
to health.  
yes ꢀ  
Returning the product  
Harmful substances, gases and/or  
by-products  
WARNING  
Signatures  
Please list all substances, gases, and by-products  
which the product may have come into contact with:  
Caution: forwarding contaminated products  
INFICON AG, Balzers  
Contaminated products (e.g. radioactive, toxic,  
caustic or microbiological hazard) can be detri-  
mental to health and environment.  
Trade/product name  
manufacturer  
Chemical name  
(or symbol)  
22 October 2002  
22 October 2002  
Products returned to INFICON should preferably  
be free of harmful substances. Adhere to the for-  
warding regulations of all involved countries and  
forwarding companies and enclose a duly com-  
pleted declaration of contamination.  
Remo Klaiber  
Product Marketing  
Management  
Dr. Georg Sele  
Technical Support Manager  
Quality Representative  
Precautions associated with  
substance  
Action if human  
contact  
Products that are not clearly declared as "free of harmful  
substances" are decontaminated at the expense of the  
customer.  
Products not accompanied by a duly completed declaration of  
contamination are returned to the sender at his own expense.  
Disposal  
Legally binding declaration:  
We hereby declare that the information on this form is  
complete and accurate and that we will assume any further  
costs that may arise. The contaminated product will be dis-  
patched in accordance with the applicable regulations.  
DANGER  
Caution: contaminated parts  
Organization/company  
Address  
Contaminated parts can be detrimental to health  
and environment.  
Post code, place  
Before beginning to work, find out whether any  
parts are contaminated. Adhere to the relevant  
regulations and take the necessary precautions  
when handling contaminated parts.  
Phone  
Fax  
Email  
Name  
Company stamp  
Separating the components  
After disassembling the product, separate its components  
according to the following criteria:  
Sꢀ Contaminated components  
Contaminated components (radioactive, toxic, caustic, or  
biological hazard etc.) must be decontaminated in accor-  
dance with the relevant national regulations, separated  
according to their materials, and disposed of.  
LI–9496 Balzers  
Liechtenstein  
Tel +423 / 388 3111  
Fax +423 / 388 3700  
This form can be downloaded from our website.  
Copies: Original for addressee  
1 copy for accompanying documents  
1 copy for file of sender  
Sꢀ Other components  
Such components must be separated according to their  
materials and recycled.  
 

Ingersoll Rand Chainsaw SMB005 User Manual
Intellinet Network Solutions Network Router 523608 User Manual
JBL Portable Speaker S412PII User Manual
JBL Speaker W10GTi User Manual
John Mills Styling Iron John Mills Titanium Hair Straightener User Manual
JVC Car Stereo System CDA 5755 User Manual
JVC CD Player XU 301 User Manual
JVC Printer GV HT1 User Manual
Kenwood Home Theater System KR V990D User Manual
Kompernass Electric Steamer KH 1560 User Manual